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Rustic villa exterior facade and balcony decorated with Polure polyurethane beams, rafters, and faux wood log profiles.

Facade Design with Polyurethane Beams and Rafters

FacadeRusticVilla
2000

Project Details

Application AreaFacade
StyleRustic
Space TypeVilla
Project Year2000
Products Used43 items
MaterialRigid polyurethane (PU)
Density150-220 kg/m³
Dimensional Stability Test-20 °C / +70 °C
Fire ClassB2 (DIN 4102-1)

Using real wood in the exterior facade designs of classic chalets and rustic villas has always posed a challenge for architects due to high maintenance costs and weather-induced degradation. Polure addresses this aesthetic demand with high-density polyurethane technology, offering durable and prestigious exterior alternatives. In the rustic residential project shown, all faux-structural timber elements—from eave supports to balcony railings—are crafted using polyurethane rafters, beams, and corbels. This approach preserves the visual warmth of natural wood while offering resistance to rot and moisture-related deterioration and cracking.

The polyurethane beam models P1923, P1927, and P1940 used in the building's roof gable perfectly replicate the detailed craftsmanship of traditional timber framing. Minimizing the static load that heavy wooden beams would impose on the structure, these lightweight profiles also significantly reduce labor time thanks to their ease of installation. The modular structure of the P1950, P1950A, and P1981 series (including P1981A, P1981B, P1981C, P1981D, and their corner/end joint variations AK, BK, CK) chosen for balcony supports and facade posts creates seamless joints and a deep play of light and shadow on the exterior.Assess water and moisture exposure using the product technical data, surface finish and installation details. Thanks to its specialized formulation, the Polure polyurethane log and beam series maintains its dimensional stability even in extreme hot, cold, or humid climates. Unlike natural wood, it is resistant to warping and cracking over time, and requires no periodic varnishing or sanding. This feature eliminates maintenance costs entirely, especially in multi-story villa projects or hard-to-reach roof eaves, providing a significant long-term economic advantage. Furthermore, the lightweight nature of the material allows it to be easily installed directly onto facade insulation systems via mechanical fastening, preserving aesthetic integrity without creating thermal bridges.

The rustic distressed painting technique applied in this project highlights the natural wood grain textures and knot details on the polyurethane surface. Polure products are shipped unfinished, offering the flexibility to be painted on-site in any desired wood tone. Whether aiming for a modern cottage or a classic mountain villa, this extensive product range grants architects unlimited design freedom. Harmonizing beautifully with stone cladding, polyurethane beams add depth, volume, and an elite character to the facade, enhancing the property's market value and prestige. The seamless joint details achieved through our advanced manufacturing technology bring the finest examples of traditional carpentry to the construction site at factory-grade standards.

Design Details
  • In this project, the contrast between the stone base and the rich polyurethane wood texture on the upper floors gives the building a balanced sense of weight.
  • The polyurethane truss system applied in the roof gable successfully replicates the structural richness of classic Alpine architecture.
  • Thick-section polyurethane logs used as supporting corbels under the balcony railings create a powerful depth and shadow effect on the facade.
  • The distressed painting quality on the polyurethane surfaces helps prevent a synthetic look, elevating the natural wood feel to the highest level.
  • The combination of a standing seam metal roof with dark polyurethane beams seamlessly blends rustic design with modern construction technology.
  • The millimetric precision of all joints clearly demonstrates the high dimensional stability advantage of polyurethane in facade detailing.

Products Used in This Project43

Polyurethane Faux Wood Decorative Beam Support Corbel – P1981GK2
Polyurethane Faux Wood Decorative Beam Support Corbel
E:263B:272Y:545
Decorative Polyurethane Wood-Look Beam and Faux Log Profile – P1981J
Decorative Polyurethane Wood-Look Beam and Faux Log Profile
E:50B:3000Y:50
Polyurethane Wood-Look Rustic Corbel Bracket – P1981GK1
Polyurethane Wood-Look Rustic Corbel Bracket
E:263B:272Y:895
Polyurethane Faux Wood Beams and Decorative Logs – P1981H
Polyurethane Faux Wood Beams and Decorative Logs
E:100B:3000Y:100
Polyurethane Faux Wood Small Decorative Beam Rafter Tail – P1981AK
Polyurethane Faux Wood Small Decorative Beam Rafter Tail
E:64B:92Y:85
Decorative Polyurethane Faux Wood Beam and Log Profile – P1981E
Decorative Polyurethane Faux Wood Beam and Log Profile
E:200B:3000Y:250
Polyurethane Faux Wood Beam Caps and Rafter End Tails – P1981CKA
Polyurethane Faux Wood Beam Caps and Rafter End Tails
E:131B:200Y:32
Polyurethane Wood Grain Beam Support Bracket – P1981JK
Polyurethane Wood Grain Beam Support Bracket
E:50B:52Y:69
Polyurethane Faux Wood Decorative Beams – P1981A
Polyurethane Faux Wood Decorative Beams
E:90B:3000Y:60
Polyurethane Wood-Textured Beams and Corbel Models – P1981DK
Polyurethane Wood-Textured Beams and Corbel Models
E:290B:345Y:370
Polyurethane Decorative Wood-Look Faux Beam – P1981D
Polyurethane Decorative Wood-Look Faux Beam
E:350B:3000Y:320
Polyurethane Wood-Look Wall Panels and Faux Beam Models – P1940
Polyurethane Wood-Look Wall Panels and Faux Beam Models
E:35B:3000Y:420
Polyurethane Faux Wood Decorative Beam – P1981B
Polyurethane Faux Wood Decorative Beam
E:120B:3000Y:120
Polyurethane Wood-Look Rustic Wall and Ceiling Panel – P1927
Polyurethane Wood-Look Rustic Wall and Ceiling Panel
E:26B:3000Y:270
Polyurethane Wood-Look Beam End Cap Models – P1981EKA
Polyurethane Wood-Look Beam End Cap Models
E:250B:195Y:30
Polyurethane Wood-Look Beam Corbel Bracket – P1981HK
Polyurethane Wood-Look Beam Corbel Bracket
E:100B:100Y:136
Decorative Faux Wood Polyurethane Beam End Cap Model – P1981JKA
Decorative Faux Wood Polyurethane Beam End Cap Model
E:47B:53Y:30
Polyurethane Wood-Look Rustic Corbel Beam – P1981DK1
Polyurethane Wood-Look Rustic Corbel Beam
E:290B:345Y:920
Polyurethane Wood-Look Beams and Faux Rafters – P1981I
Polyurethane Wood-Look Beams and Faux Rafters
E:80B:3000Y:80
Polyurethane Wood-Look Rustic Beam End Cap Model – P1981KKA
Polyurethane Wood-Look Rustic Beam End Cap Model
E:300B:155Y:30
Polyurethane Rustic Beam and Rafter Support Corbel – P1981IK
Polyurethane Rustic Beam and Rafter Support Corbel
E:74B:83Y:110
Polyurethane Faux Wood Decorative Beam End Cap – P1981DKA
Polyurethane Faux Wood Decorative Beam End Cap
E:300B:340Y:26
Polyurethane Faux Wood Beam and Rafter Profile – P1981F
Polyurethane Faux Wood Beam and Rafter Profile
E:160B:3000Y:165
Polyurethane Faux Wood Decorative Rafter and Beam End Cap – P1981LKA
Polyurethane Faux Wood Decorative Rafter and Beam End Cap
E:154B:70Y:30
Decorative Polyurethane Wood-Look Beam End Cap Block – P1981AKA
Decorative Polyurethane Wood-Look Beam End Cap Block
E:65B:94Y:30
Decorative Wood-Look Polyurethane Beam Corbel – P1981BK
Decorative Wood-Look Polyurethane Beam Corbel
E:124B:124Y:174
Polyurethane Faux Wood Beam End Cap Decorative Model – P1981HKA
Polyurethane Faux Wood Beam End Cap Decorative Model
E:104B:100Y:30
Polyurethane Faux Wood Decorative Wheel Designs – P1950A
Polyurethane Faux Wood Decorative Wheel Designs
E:670B:670Y:140
Polyurethane Rustic Wood Wheel Decorative Medallion – P1950
Polyurethane Rustic Wood Wheel Decorative Medallion
E:860B:860Y:175
Polyurethane Wood-Look Decorative Corbel Bracket – P1981DK2
Polyurethane Wood-Look Decorative Corbel Bracket
E:290B:345Y:550
Polyurethane Wood-Look Decorative Faux Beam Log Model – P1981G
Polyurethane Wood-Look Decorative Faux Beam Log Model
E:255B:3000Y:260
Polyurethane Faux Wood Beams and Rafters – P1981L
Polyurethane Faux Wood Beams and Rafters
E:75B:3000Y:157
Wood-Look Polyurethane Corbels and Brackets – P1981GK
Wood-Look Polyurethane Corbels and Brackets
E:263B:272Y:350
Polyurethane Wood-Look Wall Panel and Faux Beam Model – P1923
Polyurethane Wood-Look Wall Panel and Faux Beam Model
E:30B:3000Y:230
Polyurethane Faux Wood Corner Beam and Rafter Model – P1982
Polyurethane Faux Wood Corner Beam and Rafter Model
E:133B:3000Y:133
Polyurethane Wood-Look Beam End Cap Models – P1981BKA
Polyurethane Wood-Look Beam End Cap Models
E:120B:120Y:30
Polyurethane Faux Wood Beam Corbel Bracket – P1981CK
Polyurethane Faux Wood Beam Corbel Bracket
E:132B:200Y:177
Polyurethane Wood-Look Decorative Ceiling Beam – P1981C
Polyurethane Wood-Look Decorative Ceiling Beam
E:200B:3000Y:125
Polyurethane Rustic Wood-Look Beam Corbel Bracket – P1981FK
Polyurethane Rustic Wood-Look Beam Corbel Bracket
E:155B:155Y:215
Polyurethane Faux Wood Rustic Beam End Cap – P1981FKA
Polyurethane Faux Wood Rustic Beam End Cap
E:162B:162Y:35
Polyurethane Faux Wood Beam Design – P1981K
Polyurethane Faux Wood Beam Design
E:150B:3000Y:306
Polyurethane Wood-Look Beams and Faux Wood Logs – P1981M
Polyurethane Wood-Look Beams and Faux Wood Logs
E:200B:3000Y:200
Polyurethane Faux Wood Decorative Beam End Cap – P1981GKA
Polyurethane Faux Wood Decorative Beam End Cap
E:256B:255Y:27

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